The RSR and EMACT regulations have created new challenges for flare operation, especially during turndown conditions. Steam flares must meet the Combustion Zone Net Heating Value, which can cause issues with smoking at turndown conditions and require thousands of dollars in extra fuel gas. In this session, we will discuss new technology that can help steam flares meet these requirements while also making the steam flare operation much simpler.

In most conventional incineration applications, NOx limits have been in the range of 0.1-0.2 lb/MMBtu fired. In order to meet changing market needs, John Zink Hamworthy Combustion (JZHC) investigated the implementation of several pre-existing Low NOx and Ultra-Low NOx technologies currently in use for other combustion markets. Often these burners utilize flue gas recirculation (FGU) or other techniques to control adiabatic flame temperature along with staged burner firing to maintain Ultra-Low NOx emissions (<10 PPM). However, the use of flue gas recirculation is not an option in most incineration or tail gas applications. In this session, we will share our findings on what technology will work that will allow your facility to meet strict regulatory requirements while still achieving our goal for reliable and long-term operation.

Smart Combustion™ combines John Zink Hamworthy Combustion’s subject matter expertise with advanced digital technology to provide real-time, data-driven insights that enable you to continuously monitor, optimize performance and improve efficiency of your combustion equipment.

Ember™, our innovative Smart Combustion™ virtual assistant, leverages this expertise and advanced analytics to provide real-time recommendations that maximize heater throughput, minimize fuel consumption, improve equipment reliability, reduce emissions and improve safety.

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